Aotian Xinchuang Technology (Shenzhen) Co.,Ltd.
Aotian Xinchuang Technology (Shenzhen) Co.,Ltd.
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Fast One Key CNC Video Measuring Machine , Smart Video Measuring System
Smart Optical Automated Video Measuring Machine Image Measuring System
NO1. The mechanism and application characteristics of one-key measuring instrument:
1. Applicable scope of the instrument: The measuring instrument can be applied to all kinds of mobile phones, hardware, plastics, electronics, connectors, die-cutting, PCB board, FPC, glass, screw, and other dimensions of rapid measurement and testing.
2. The main function of the instrument is to cooperate with Aotian fast image measurement software, high-definition color CCD 5 million pixels, large field telecentric lens, specific light source and motor.
3. Cost savings: It can realize multi-function of one machine, greatly reduce the cost of repeatedly purchasing testing instruments for users, and save labor costs and space for the use of repeatedly purchasing testing instruments. It can satisfy the needs of users and enterprises in the future, as well as the rapid expansion of product testing, and lay a good foundation for the quality assurance of users' products.
NO2.Technical parameters:
| Model and parameter | AMO36 | AMO68 | AMO100 | AMO150 | AMO240 |
| Iamge system | 5 million 2/3 inches | 5 million 2/3 inches, 12 million 11.1 inches, 20 million 1 inches optional | |||
| Light source | According to the purpose of measurement,optional parallel bottom light, telecentric bottom light, 1-8 partition ring light, coaxial light ,etc | ||||
| Repeatability(±μm ) | 1μm | 1μm | 1μm | 1.5μm | 2μm |
| Instrument precision(±μm ) | 2μm | 2μm | 3μm | 3μm | 4μm |
| 100 Element Measuring Time (s) | 0.2s | 0.2s | 0.2s | 0.2s | 0.2s |
| Load-bearing weight(KG) | 10KG | 10KG | 10KG | 20KG | 20KG |
| Outline dimension(mm) | 340x450x800 | 450x580x1900 | |||
NO3.Configuration List:
| Number | Name | Unit | Quantity |
| 1 | Main body | PCS | 1 |
| 2 | AUSKY software | PCS | 1 |
| 3 | Dongle | PCS | 1 |
| 4 | Private Computer Host | PCS | 1 |
| 5 | Liquid crystal display | PCS | 1 |
| 6 | AUSKY optical corrector | PCS | 1 |
Introduction of Software System
Our company has invested in research and development of fast image processing, concurrent algorithm, precision compensation, system framework and other aspects. We have integrated a set of high-efficiency and high-precision professional visual inspection system to meet the new demand for high-speed online full-scale inspection under the industrial environment of 4.0.
In the development process, we cooperate with foreign third-party professional visual software companies in depth, and can access third-party expansion modules such as high-speed image matching and advanced image preprocessing, which make the software have extensive non-contact industrial measurement expansion functions.
Main features:
a. Complete image metrology software functions: including the measurement of all kinds of 2D element points, lines, circles, arcs, Polylines, spline curves;
b. Complete coordinate system, structure and tolerance calculation function;
c. The function of importing and exporting CAD and offline programming;
d. High-precision sub-pixel interpolation and lens distortion compensation function;
e. Target recognition and image matching module (optional function)
f. In collaboration with other professional machine vision companies, we take the lead in introducing advanced functions such as general machine vision algorithm, image preprocessing, mosaic, morphology, miscellaneous edge and weak edge recognition, gray level variance, color difference discrimination, image template, Blob, bar code, outline recognition and comparison in metrology software; (Optional function)
g. Motion measurement module: supports on-line measurement-level high-precision detection of moving objects. (Optional function)
h. Software interface
The main functions of the software are as follows:
1. Image measurement tools
Specifically, it includes the following functions:
Import static pictures
Save pictures
Field of view zooming
Field of View Adaptation
Camera Dynamic Preview and Image Capture
Setting of Measuring Parameters
Point Cloud Tool
Automatic Recognition of Objects and Spline Curve Circle Measuring Tool
Linear measuring tool
Circular measuring tool
Arc measuring tool
Point measuring tool
Extremum Measuring Tool
Rectangular Range Definition Tool
By using the above tools, the measurement of feature elements in camera shooting or static pictures can be realized. Take the circle tool as an example, the following is an example of measurement: concentric circle is the range of edge patrol, which can be manipulated by mouse to realize the editing functions of zooming, translating and defining the direction of edge patrol.
Example 1:
Circular measuring tool
Example2
Arc measuring tool
Example3
Linear measuring tool
Example4
Setting parameters of measurement parameters are detailed:
1. Edge-seeking points: set fixed number of edge-seeking points, or automatically allocate points according to interval points;
2. Edge Search Range: Search Default Range 30 for Finding Boundary Points
3. Boundary type: black > white; white > black; step point;
4. Side-finding direction: correctable direction; forward or reverse direction
5. Extremum type: By setting this value, the special functions of measuring the maximum outer diameter/minimum inner diameter and mesh boundary of gears can be realized.
6. Noise filtering: Least squares filtering intensity and Gaussian pre-filtering method can be set to eliminate measurement noise.
7. Miscellaneous edge location: For the edge with strong interference noise, three advanced pre-positioning methods are provided: step gray statistics; dynamic template; static template. The real boundary can be measured effectively for the noisy edges.
8. Sub-pixel algorithm: According to the characteristics of light source, sub-pixel compensation parameters can be pre-set to improve the measurement accuracy;
9. Threshold class parameters: adjustable range of weak edge measurement and threshold 8BA1 calculation
Example5
Extreme parameter demonstration:
Metering Tool Window
Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.
Metering Tool Window
Metrological tools include complete tools for tolerances of 2D geometric elements and construction operations.
distance tolerance
Angular tolerance
true position
Concentricity tolerance
perpendicularity
Parallelism tolerance
Inclination tolerance
Symmetry tolerance
Definition of tolerance: Relevant parameters of all tolerances mentioned above can be defined, such as tolerance name, theoretical value, measured value, tolerance element, reference element, upper and lower tolerance zone definition, tolerance calculation type, common algorithm, material definition, etc.
Example
distance tolerance
Default values are used by default
Type: You can choose to calculate the X.Y axis distance
Element Construction Function: The software adopts a construction classification method oriented to construction objectives. Through three clear steps:
1) Selection of one or more geometric elements involved in the construction
2) Choosing the geometric type of the construction target.
3) Choose the method of construction.
Commonly used construction algorithms include least squares fitting, midpoint, midpoint, intersection, projection, parallel plane, vertical, translation, tangency, key point, mirror, etc., to achieve dozens of different construction algorithms, covering almost all possible construction types of measurement software.
Taking the two-level menu of two circles to construct straight lines as an example, all possible constructions can be obtained as follows.
The commonly used 2D geometric construction functions are shown in the following table:
Part coordinate system function:
The system parts coordinate system can be built iteratively. The software can build coordinate system intelligently and efficiently with one key according to the type and position of the elements in the coordinate system. It can build coordinate system through point-point class, point-line class, circle-circle class, circle-line class, line-line class, discrete multi-point fitting, CAD theoretical element-measured element, B-spline curve. Line fitting and other methods are used to establish the coordinate system of parts needed by users.